Senior Supplier Quality Engineer
Knox CompanyThe Senior Supplier Quality Engineer is a hands-on position responsible for ensuring that purchased materials, components, and outsourced processes from key Knox suppliers meet quality, regulatory, and customer requirements within our ISO 9001:2015 quality management system. This position works directly with suppliers to qualify new sources, resolve nonconformances, drive continuous improvement, and interact closely with Supply Chain, Engineering, and Operations. Specific responsibilities may include: · Develop and maintain supplier quality requirements, specifications, and control plans for Knox commodities. · Lead and participate in supplier PPAP (Production Part Approval Process) submissions and approvals, ensuring conformance to IATF 16949 or AS9100 requirements as applicable. · Conduct on-site supplier audits and process assessments to evaluate process capability, quality systems, and corrective action effectiveness. · Lead root cause analysis and corrective action activities (8D, 5-Why, fishbone) for supplier-related nonconformances. · Review and approve supplier FMEAs, control plans, and inspection/test plans. · Issue, coordinate, and track Supplier Corrective Action Requests (SCARs) through closure. Support new supplier qualifications, including capability studies, first article inspection, and process validation. · Monitor supplier performance metrics (PPM, on-time delivery, corrective action responsiveness) and drive continuous improvement. · Collaborate with Supply Chain, Operations, and Engineering on sourcing decisions, engineering changes, and supplier risk assessments. · Support Material Review Board (MRB) activities and disposition of nonconforming supplier material. · Provide training and guidance to suppliers on quality requirements, inspection methods, and problem-solving tools. · Travel to supplier and customer sites as required to support audits, launches, and issue resolution. · Support and participate in the organization’s Continual Improvement Program to conform to ISO 9001:2015 requirements by complying with the Quality Policy and procedures and meeting QMS objectives. · Understand the implications of not conforming to QMS requirements. · Other duties as assigned. EDUCATION AND TRAINING · Bachelor's degree in Engineering (Mechanical, Manufacturing, Industrial, or related field) from a four-year college or university. · ASQ Certified Quality Engineer (CQE), Certified Supplier Quality Professional (CSQP), or Lean Six Sigma certification preferred. EXPERIENCE · Seven (7) to ten (10+) years of supplier quality engineering experience in aerospace, defense, automotive, medical device, industrial manufacturing, or other highly regulated industries. · Demonstrated experience with APQP, PPAP, FMEA, and SPC in a supplier-facing role. · Direct experience with sheet metal, stamping, die casting, adhesive bonding, and coating/finishing processes strongly preferred. · Experience supporting domestic and international supplier networks. · Experience with contract manufacturers and outsourced processes. · Strong knowledge of and experience working in an ISO 9001:2015 certified environment. KNOWLEDGE AND SKILLS · Quality-oriented with a hands-on, supplier-facing personality. · Knowledge of Lean Six Sigma principles and ability to apply them in a supplier development setting. · Knowledge of sheet metal, stamping, die casting, adhesive, and coating/plating manufacturing processes, procedures, and equipment. · Strong knowledge of identifying defects, root cause analysis, and corrective action methodologies (8D, 5-Why, fishbone). · Strong knowledge of metrology, inspection techniques, and GD&T interpretation. · Strong knowledge of statistical process control (SPC) and process capability analysis (Cpk/Ppk). · Ability to effectively use production and quality software (ERP/MRP, SPC, PPAP/FMEA tools). · Ability to communicate clearly and diplomatically with suppliers, customers, and internal cross-functional teams. · Ability t…