Senior Manufacturing Quality Engineer

Job Title: Sr. Manufacturing Quality Engineer Location: Waltham, MA (Boston Dynamics HQ) Department: Prototype Operations About Boston Dynamics Boston Dynamics is a global leader in robotics innovation, renowned for developing highly advanced, dynamic robots that excel in mobility, dexterity, and intelligence. Our cutting-edge robots, including the iconic Atlas, Spot, and Stretch, are pushing the boundaries of automation and redefining how machines interact with the world. At Boston Dynamics, we blend advanced mechanical design, state-of-the-art control systems, and AI-driven perception to create robots capable of performing in unstructured, real-world environments. We are looking for a talented Sr. Manufacturing Quality Engineer to support the Atlas program by driving quality directly on the manufacturing floor and managing root cause corrective action projects. This role is key to transforming next-generation humanoid robots from early prototypes into high-performing systems with scalable, reliable processes. About the Role As a Sr. Manufacturing Quality Engineer - Atlas, you will serve as the primary quality lead on the manufacturing floor, providing real-time technical triage and hands-on support for build and repair operations. You will take ownership of non-conformances, lead complex root cause corrective action (8D) projects, and manage cross-functional teams to permanently resolve systemic defects. You will collaborate daily with Atlas Supply Chain, Build, Repair, Hardware Engineering, and Reliability teams to identify failure modes immediately, implement rapid floor-level controls, and increase first-pass yield. This role requires a hands-on, highly responsive mindset, a deep understanding of electromechanical systems, and the ability to triage floor issues efficiently while driving long-term corrective action project timelines. Responsibilities Floor Support & Triage: Provide active, daily floor support to technicians and build leads, rapidly triaging build issues, part non-conformances, and assembly failures in real time. Root Cause Management: Drive structured Root Cause Analysis and lead end-to-end Corrective and Preventive Action (CAPA) projects for complex mechanical and electromechanical defects. MRB & Non-Conformance Ownership: Lead the Material Review Board (MRB) process, dispositioning non-conforming hardware quickly to minimize shop-floor downtime while tracking defect trends. In-Process Quality Controls: Implement and enforce immediate containment actions, floor-level quality gates, and in-process inspection standards for active builds and repairs. Cross-Functional Execution: Coordinate with Design Engineering, Reliability, and Operations to assign ownership and track action items for closed-loop corrective action projects. Process Standardization: Partner with Build and Repair teams to update work instructions, SOPs, and inspection checklists based on RCCA project outcomes to prevent issue recurrence. Metrics & Trend Analysis: Track, analyze, and present manufacturing floor defect Pareto charts, first-pass yield (FPY) loss drivers, and CAPA resolution cycle times. Escalation & Communication: Act as the direct conduit between the manufacturing floor and engineering teams to escalate critical build blockers and technical design flaws. Qualifications Bachelor's degree in Manufacturing, Mechanical, Industrial, Electrical Engineering, or a related field; Master’s degree is a plus or comparable industry experience. At least 3–6 years of relevant experience in manufacturing quality engineering, with strong experience in direct shop-floor support. Advanced proficiency in root cause analysis methodologies (8D, 5 Whys, Fishbone, DMAIC) applied to electromechanical systems. Demonstrated hands-on experience triaging non-conformances, managing MRB workflows, and issuing line containment actions in a fast-paced environment. Strong ability to read engineering drawings, assembly specs, and GD&T to assess non-…

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