Principle Engineer I, Laser

Job Summary The Principal Laser Application Engineer is the technical leader for laser manufacturing processes used in the production of Nitinol medical device components. This role is responsible for developing, optimizing, and transferring robust laser processing technologies that enable high-quality, cost-effective manufacturing of next-generation medical devices. Working closely with New Product Development, Manufacturing, Quality, and customers, the Principal Laser Application Engineer develops innovative laser processes for prototype, pilot, and commercial production while advancing the organization's technical capabilities. Key Responsibilities: Serve as the technical expert for laser processing of Nitinol medical device components. Develop and implement advanced laser manufacturing processes for cutting, welding, drilling, marking, texturing, and other laser applications. Evaluate and implement new laser technologies, equipment, and automation to expand manufacturing capabilities. Support the organization's technology roadmap through innovation and continuous improvement. Develop robust, repeatable, and scalable manufacturing processes for new products. Optimize laser parameters to achieve product performance, dimensional accuracy, and manufacturing efficiency. Establish process windows and validate manufacturing processes. Develop fixtures, tooling, and processing methods to improve productivity and quality. Lead Design of Experiments (DOE) to optimize process capability and yield. Support customer development programs from concept through commercialization. Collaborate with engineering teams to ensure products are designed for manufacturability. Lead technical problem-solving for complex manufacturing challenges. Support successful transfer of new products into production. Provide technical leadership for troubleshooting complex manufacturing issues. Improve process capability, yields, throughput, and cost. Support equipment qualification, process validation, and continuous improvement initiatives. Develop manufacturing documentation, work instructions, and best practices. Work closely with Manufacturing, Engineering, Quality, Supply Chain, and Operations. Interface directly with customers on technical discussions and process development activities. Mentor engineers and technicians on laser processing technologies and manufacturing best practices. Support capital equipment selection and implementation. Skills and Knowledge Required: Bachelor's degree in Engineering, Physics, Materials Science, Mechanical Engineering, or a related technical discipline required. Master's degree or Ph.D. preferred. 15+ years of experience developing laser manufacturing processes in the medical device industry. Extensive experience processing Nitinol and other precision medical device materials. Demonstrated expertise in laser cutting, welding, drilling, marking, and precision material processing. Experience supporting New Product Development and process transfer into manufacturing. Strong understanding of Design of Experiments (DOE), Statistical Process Control (SPC), process validation, and process capability analysis. Experience with FDA Quality System Regulations, ISO 13485, and Design Controls. Nitinol laser processing Femtosecond, picosecond, and fiber laser technologies Laser parameter optimization CAD/CAM programming CNC motion systems Vision inspection systems Automation and process controls Metallurgy and heat-affected zone control Electropolishing and post-laser finishing processes Lean Manufacturing and Six Sigma Technical leadership Process development and optimization Root cause analysis and problem solving Project leadership Customer-facing communication Innovation and technology development Data analysis and statistical methods Cross-functional collaboration Mentoring and knowledge sharing Pay: $90,800.00 - $150,000.00 per year Work Location: In person

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