MP&L Manager - Logistics Manager

This position will be based in South Carolina. Successful candidate will need to be willing to relocate to South Carolina. Currently the position is in Troy MI. Some relocation assistance is available for the correct candidate. Position Summary The Internal Logistics Manager is responsible for leading all material flow activities within the ladder frame manufacturing facility, ensuring uninterrupted production through efficient movement of raw materials, work-in-process (WIP), finished assemblies, and consumables. This role oversees warehouse operations, line-side delivery, supermarkets, kitting, AGVs, tugger systems, forklifts, inventory accuracy, and lean material flow from receiving through shipping. The successful candidate will establish world-class logistics systems that support Just-In-Time (JIT), Lean Manufacturing, and Industry 4.0 initiatives while maintaining world-class safety, quality, delivery, inventory, and cost performance. Key Responsibilities Manufacturing Logistics Lead all internal logistics operations supporting robotic frame welding, machining, inspection, e-coat, repair, assembly, and shipping. Develop efficient material flow strategies that minimize handling while maximizing productivity. Design and continuously improve line-side material presentation. Optimize warehouse layouts and supermarket replenishment systems. Implement FIFO throughout manufacturing. Manage point-of-use inventory. Eliminate production downtime caused by material shortages. Material Flow Develop and optimize movement of: Steel rails Cross members Brackets Stampings Castings Weld nuts Fasteners Consumables Packaging Returnable containers Support: Robotic welding cells Laser welding Projection welding Stud welding E-coat Repair stations Final inspection Shipping Warehouse Management Lead all warehouse operations including: Receiving Storage Inventory Picking Kitting Sequencing Replenishment Line feeding Shipping preparation Ensure: Inventory accuracy >99% Warehouse safety Efficient space utilization Cycle counting Inventory reconciliation Production Support Ensure uninterrupted material supply supporting: 20–40 JPH production rates Multiple shifts High-volume production Prototype builds Launch support Engineering trials Monitor: Material shortages Line stoppages Emergency replenishment Inventory risks Automation Lead implementation of: AGVs AMRs Tugger systems Automated storage systems Warehouse Management Systems (WMS) Barcode scanning RFID Pick-to-Light Smart inventory systems Lean Logistics Drive Lean initiatives including: Milk-run systems Kanban Two-bin systems Pull systems FIFO lanes Value Stream Mapping 5S Continuous Improvement Waste elimination Inventory Management Manage: Raw material inventory WIP inventory Safety stock Finished goods Cycle counts Annual physical inventory Improve: Inventory turns Inventory accuracy Working capital Team Leadership Lead teams including: Warehouse Supervisors Material Planners Logistics Engineers Inventory Analysts Forklift Operators Tugger Drivers Shipping Clerks Material Handlers Develop employee skills through coaching, training, succession planning, and performance management. KPIs Responsible for achieving: 100% production support Zero line stoppages due to logistics 99% inventory accuracy 98% on-time material delivery Inventory turns Dock-to-stock time Warehouse productivity Safety performance Cost per frame Logistics labor efficiency Cross Functional Collaboration Work closely with: Production Manufacturing Engineering Quality Purchasing Supply Chain Maintenance Industrial Engineering Finance IT Continuous Improvement Qualifications Bachelor's Degree in: Supply Chain Industrial Engineering Mechanical Engineering Operations Management Business Preferred MBA. Experience 8–15 years in automotive manufacturing logistics 5+ years leadership experience High-volume Tier 1 or OEM experience Experience supporting robotic welding operations Experience with ladder frame or chassis …

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