Material & Processes Engineer

De Havilland Aircraft of Canada Limited (DHC) is a storied name in the aerospace industry, recognized worldwide for its pioneering contributions to aviation and its unwavering commitment to quality, innovation, and reliability. Headquartered in Calgary, AB, DHC currently has approximately 2,400 employees across British Columbia, Alberta and Ontario, as well as in markets and distribution hubs world-wide. Established in 1928, De Havilland Canada has a rich history marked by the development of some of the most iconic and versatile aircraft ever built. These aircraft have served a variety of roles—from bush flying to commercial aviation—and are celebrated for their rugged durability, operational versatility, and excellence in performance. Over the decades, De Havilland Canada has evolved to meet the changing needs of the aviation industry. Today, we are more than just an aircraft manufacturer; we are a comprehensive aerospace company with capabilities that span design, production, maintenance, repair, and overhaul (MRO) services. Our operations are supported by a team of skilled engineers, technicians, and industry professionals who are dedicated to upholding the highest standards of craftsmanship and innovation. Position The Materials and Processes Engineer is responsible for the review, evaluation, and approval of aircraft materials, manufacturing processes, and product modifications to ensure compliance with regulatory, airworthiness, quality, and environmental requirements. The role also includes qualification, approval, and surveillance of De Havilland suppliers performing special processes, as well as providing technical leadership and expertise in the selection, application, and control of aerospace materials and manufacturing technologies throughout the product lifecycle. The incumbent works closely with Design Engineering, Manufacturing Engineering, Supply Chain, Quality Assurance, Regulatory Compliance, external laboratories, and suppliers to ensure materials and processes meet company, customer, and regulatory requirements while supporting safe, reliable, and cost-effective aircraft production and in-service operation. Responsibilities Evaluate and approve new metallic and non-metallic materials for aerospace applications, including assessment of mechanical properties, corrosion resistance, durability, manufacturability, and regulatory compliance. Work closely with material suppliers, special process vendors, testing laboratories, and regulatory authorities in the qualification, validation, and implementation of materials and processes. Develop, maintain, review, and revise materials specifications, process specifications, engineering standards, and related technical documentation. Assess materials and processes for compliance with environmental and regulatory requirements, including REACH, EPA, CEPA, RoHS, and other applicable regulations. Review aircraft repairs, product modifications, concessions, and deviations to ensure compliance with approved materials, manufacturing processes, certification requirements, and airworthiness regulations. Support root cause investigations and corrective action activities related to material failures, corrosion findings, manufacturing defects, and process non-conformances. Review, evaluate, and implement new materials technologies, manufacturing methods, and industry best practices to improve product quality, reliability, and competitiveness. Provide technical guidance and engineering support to internal stakeholders, operators, and maintenance organizations regarding material selection, processing requirements, corrosion prevention, and special process applications. Plan and conduct supplier audits and assessments to verify compliance with special process requirements, industry standards, and De Havilland specifications. Evaluate supplier capability, process controls, personnel qualifications, and facility requirements for approval of special process sources. Review and disposition…

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