Material Control Planner, Ford Energy
Ford Motor CompanyJob ID 74061 Category Manufacturing Location Glendale Junction, Kentucky Work Type On-site Why Ford Energy? At Ford Energy, you have the backing of an industrial manufacturing powerhouse with the agility of a dedicated energy startup offering industry leading technology. We offer a competitive compensation package including performance-based bonuses, Ford vehicle discounts, and the opportunity to shape the energy strategy of one of the world's most iconic brands. Learn more at https://fordenergy.com. In this position... As the Material Control Engineer, you will keep our battery manufacturing operation supplied with the right materials, in the right quantities, at the right time. You will plan and coordinate material flow from suppliers to the production line. This covers electrode materials, cells, modules, and DC block components. You will work with Production, Purchasing, Quality, Engineering, Suppliers, and Logistics to prevent shortages, control inventory, and support production ramp-ups. What you'll do... Planning & Scheduling Convert the master production schedule and customer demand into material requirements using MRP. Maintain ERP planning parameters, including lead times, safety stock, lot sizes, and reorder points. Review MRP exception messages and take action to expedite, reschedule, or cancel orders. Build short- and long-term material plans for ramp-ups, model changeovers, and scenario planning. Supplier & Inbound Coordination Monitor releases to supply base. Monitor supplier delivery performance and resolve late or short shipments. Coordinate expedited and premium freight and track the associated costs. Work with logistics and customs teams on international and domestic shipments. Flag supply risks, such as capacity limits or raw material availability, to Purchasing and plant leadership. Inventory Management Maintain inventory levels that balance line-side and warehouse availability within available plant storage. Support cycle counts, reconcile discrepancies, and identify root causes. Manage lot and batch traceability for semi-finished and finished goods. Monitor FIFO/FEFO to shelf-life-sensitive materials. Reduce excess, obsolete, and slow-moving inventory. Manage quality campaigns through the supply chain with zero impact to customer schedules Production Support Make sure materials are available when required for production scheduled shift. Coordinate replenishment with material handlers, warehouse staff, and production/quality teams. Respond to shortages and line-stop risks, and lead cross-functional resolution. Quality, Safety & Compliance Coordinate quarantine, hold, and release of nonconforming material with Quality. Support containment actions, supplier corrective actions, and returns. Follow safety and regulatory requirements for hazardous and non-hazardous materials. Engineering Change & Launch Support Manage ECN/ECO part number cutovers and the depletion of old stock. Plan materials for prototype, pilot, and trial builds. Account for scrap and yield loss in material plans. Work with Engineering to keep BOMs accurate. Reporting & Continuous Improvement Track and report KPIs: inventory turns, inventory accuracy, shortages, on-time supplier delivery, material-related downtime, and premium freight. Support month-end close, including inventory adjustments and variance explanations. Take part in lean initiatives to reduce waste and improve material flow. You'll have... Bachelor's degree in Supply Chain, Business, Engineering, or a related field, OR 2+ years of experience in material planning, production control inventory management within a manufacturing environment Working knowledge of ERP/MRP systems (SAP, Oracle or similar) Strong analytical and problem-solving skills. Strong knowledge of Microsoft Office suite (Excel, Word, PowerPoint, Access). Ability to work under pressure in a fast-paced environment. Willingness to travel domestically and internationally as needed, to plants, external warehouses, an…