Director of Manufacturing Operations - Directeur(trice) des opérations de la fabrication
SistemaluxKEY RESPONSIBILITIES Production Management and Operational Efficiency Ensure production efficiency, product quality, and adherence to customer delivery schedules. Design and optimize assembly lines, from mechanical assembly to electrical wiring, by promoting efficient work methods and eliminating non-value-added (NVA) activities. Implement efficient material flows and optimized layouts to reduce losses and waste in accordance with Lean Manufacturing principles. Travel Be available to travel to Italy once a year for kick-off meetings and strategic planning activities. Travel to the United States and visit suppliers in Canada, Italy, China, and other countries as needed to maintain business relationships and develop new opportunities. Cross-Functional Coordination Work closely with various departments, including R&D, Sales, Purchasing, Logistics, and Quality, to ensure effective operational coordination and alignment with company objectives. Leadership, Development, and Training Lead, motivate, coach, and develop a team of approximately 110 employees across Manufacturing, Purchasing, Planning, and Logistics. Develop employee skills and implement appropriate training programs. Foster a culture of continuous improvement, health and safety, accountability, and performance. Continuous Improvement Analyze production data, cycle times, and defect rates to optimize processes. Reduce waste and improve overall productivity while maintaining high standards of safety, quality, and reliability. Promote and implement Lean Manufacturing principles and other continuous improvement methodologies. ERP and Production Planning Use ERP systems and apply production planning principles to ensure efficient operations management and workforce capacity planning. Develop and implement programs to optimize the use of materials, labor, and equipment to meet production targets. Ensure effective planning of material requirements, purchasing, inventory, and production capacity. Budget Management and Cost Control Prepare and manage operating, manufacturing, and production support budgets, including direct and indirect materials, labor, maintenance, tools, and equipment. Control costs while maintaining quality standards. Improve profitability through cost-reduction initiatives, sourcing optimization, and enhanced production efficiency. Quality and Compliance Oversee quality control systems for incoming materials, production, returns, and customer complaints. Implement effective tracking, measurement, and reporting methods. Ensure compliance with applicable laws, regulations, and internal policies, particularly those related to WHMIS/SIMDUT, UL, and CoC. Innovation and Collaboration with R&D Work closely with R&D to develop new products and improve existing ones. Participate in the launch and production ramp-up of new products. Ensure a smooth transition from product development to full-scale production. Audits and Inspections Oversee annual physical inventories. Coordinate financial audits and UL inspections. Ensure the availability and accuracy of required data and documentation. Logistics and International Operations Oversee inbound and outbound logistics. Ensure compliance with documentation requirements, Harmonized System (HS) codes, and country-of-origin requirements (CUSMA/CoO). Act as a liaison between the Italian headquarters (iGuzzini HQ), Sistemalux’s operations and departments, and the U.S. sales subsidiary. Demonstrate a strong ability to adapt and integrate into a multicultural, international environment. Sustainability and ESG Prepare annual sustainability reports in accordance with ESG requirements. Oversee the preparation of Environmental Product Declarations (EPDs) based on Life Cycle Assessment (LCA) methodology. Ensure compliance with the requirements of the Canadian Federal Plastics Registry. REQUIRED QUALIFICATIONS Bachelor’s degree in Engineering, Operations Management, or a related field; Mechanical or Industrial Engineering p…