Director of Facility Development & Infrastructure

Coreshell's metallurgical Silicon anode technology delivers high capacity, fast-charging, and superior safety. Our low-cost liquid-phase nano-coating addresses critical electrode-surface degradation issues and enables batteries with a Silicon-dominant anode that have higher energy density, superior intrinsic thermal safety, and significantly lower cost/kWh compared to current LIBs. Our Si anode material is lower than the cost of graphite and 100% domestically sourced. We strive to transform the global automotive market by enabling low-cost and long-range EVs as a first step towards net-zero sustainability in the near future. Position: As the Director of Facility Development & Infrastructure, you will lead the facility, building, and infrastructure execution for our 2GWh high-volume battery manufacturing expansion, supported by a major U.S. Department of Energy (DOE) Grant. You will oversee the complete facility lifecycle—from initial site retrofit and structural upgrades to utility matrix modeling, EPC partner direction, permitting, commissioning, and long-term facility operations & maintenance (O&M). Reporting directly to the Chief Manufacturing Officer, you will serve as the primary engineering lead directing external EPC contractors and utility providers while ensuring our plant infrastructure seamlessly integrates all manufacturing equipment (including cathode dry process, anode wet process, cell assembly, and formation/aging). Core Responsibilities: EPC Management & Facility Retrofit EPC Partner Direction: Directly manage and supervise EPC (Engineering, Procurement, and Construction) contractors and general contractors. Drive execution schedules, CAPEX budgets, work quality, and site safety standards. Building Upgrades & Retrofit: Lead structural modifications, equipment foundation pad installations, structural reinforcement, and process area build-outs for the 2GWh battery manufacturing facility. Layout & Architectural Integration: Collaborate with EPC firms and internal engineering teams to review 3D CAD models, refine architectural/engineering drawings, and optimize personnel/material flow and safety zoning. Battery Infrastructure & Utility Engineering Critical Environmental Infrastructure: Lead the design, installation, and commissioning of high-performance Dry Rooms and Dehumidification Systems (DHU) to meet ultra-low dew-point requirements for cathode dry processing and cell assembly. Utility Matrix & Modeling: Establish and finalize the comprehensive plant Utility Matrix (electrical power, steam, cooling water, compressed air, DI water, process exhaust) with equipment vendors and EPC partners. Utility Capacity & Grid Connection: Negotiate with local utility providers to secure required power grid capacity, gas, and water supply. Calculate and implement appropriate utility safety margins and peak load capacities for future expansion. Facility Systems Integration: Oversee supporting infrastructure including Chillers, Coolers, HVAC, Scrubbers, Dust Collectors, Process Piping, and CDA systems. Permitting & Regulatory Compliance Full Permitting Ownership: Lead the preparation, submission, and approval of all required local, state, and federal permits, including Building, Fire, Environmental (Air/Water), HazMat, and Utility permits. Safety & Code Compliance: Ensure all engineering designs, fire protection plans, and hazardous material handling protocols comply with US safety regulations (e.g., OSHA, NFPA, Fire Marshal/AHJ codes, and environmental standards). DOE Compliance: Align facility milestone tracking and reporting with DOE grant requirements, Earned Value Management (EVM), and project schedule/cost indices. Facility Operations & Maintenance (O&M) Infrastructure Life-cycle Ownership: Establish long-term Facility O&M strategies, Preventive Maintenance (PM) schedules, and building management protocols post-construction. Uptime & Reliability: Monitor utility uptime, power quality, and energy efficiency to mainta…

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