Coating Machine Operator 3rd Shift
Heartland Label PrintersDescription: POSITION SUMMARY The Coating Machine Operator is responsible for the setup, operation, monitoring, and maintenance of coating and printing equipment used to produce high-quality label rolls, fanfold products, and sheeted materials. This position ensures production is completed safely, efficiently, and in compliance with customer specifications, quality standards, and company procedures. The Coating Machine Operator also provides leadership and guidance to assigned Coating Machine Assistants. REASONABLE ACCOMMODATIONS STATEMENT To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. Reasonable Accommodations may be made to enable qualified individuals with disabilities to perform the essential functions. Essential Duties and Responsibilities Production Operations Set up, operate, and monitor coating and printing equipment to produce products according to customer specifications and production schedules. Review job orders and production documentation to determine quantities, materials, colors, coating requirements, production timelines, and machine settings. Select, install, and adjust printing plates, rollers, dies, cylinders, gauges, and related machine components. Set and adjust machine speed, temperature, pressure, coating weights, ink flow, and other operating parameters to ensure optimal performance. Monitor machine operation and product output, adjusting as necessary to maintain quality and efficiency. Load raw materials and substrates into equipment and unload finished products. Coating and Ink Preparation Follow approved formulas and procedures to weigh, mix, and prepare coating solutions for application to various substrates, including paper and film materials. Measure and adjust ink color, viscosity, and pH in accordance with manufacturer and customer specifications. Apply coatings consistently to achieve required coat weights and performance characteristics. Conduct testing of coatings and finished products to verify quality and functionality. Quality Assurance Inspect products throughout production for print clarity, color accuracy, coating performance, and compliance with specifications. Conduct routine quality checks using measuring devices, testing equipment, and visual inspections. Identify defects, troubleshoot issues, and make process adjustments to ensure product quality. Maintain accurate production records, quality documentation, and equipment logs. Equipment Maintenance Perform routine cleaning, lubrication, and preventive maintenance on coating and printing equipment. Monitor equipment performance and identify potential maintenance concerns. Assist with troubleshooting machine malfunctions and coordinate repairs when necessary. Maintain a clean, organized, and safe work area in accordance with company standards. Leadership and Team Support Provide direction, training, and support to Coating Machine Assistants. Promote teamwork and effective communication within the production department. Support continuous improvement efforts and contributeto achieving departmental goals. Safety and Compliance Follow all company safety policies, procedures, and regulatory requirements. Properly use personal protective equipment (PPE) and ensure safe operation of machinery. Identify and report unsafe conditions, equipment issues, and workplace hazards. Operate forklifts and other material handling equipment as authorized and trained. Utilize inventory management systems, scanners, and production software as required. Perform other duties as assigned. Requirements: Competency Statements Accountability Demonstrates ownership of responsibilities, follows through on commitments, and accepts accountability for performance and results. Accuracy and Attention to Detail Maintains a high level of precision in machine setup, product quality, documentation, and production processes. Adaptability Responds effectively to changing priorities, production demands, and operat…